Assembly Methodology
Core principles and techniques that make interlocking construction revolutionary.
Core Principles
The foundational concepts behind our assembly methodology
Dry-Stack Construction
Bricks are placed without mortar between courses, relying on precision engineering and gravity for stability. This eliminates mortar curing time and reduces material costs while enabling rapid construction.
Modular Alignment
Each brick is designed to align perfectly with adjacent units through standardized dimensions and interlocking features. This creates consistent wall thickness and ensures structural uniformity throughout the building.
Self-Correcting Design
The interlocking mechanism naturally guides bricks into correct position, reducing the need for skilled labor. Minor misalignments are automatically corrected as each course is completed.
Reversible Assembly
Unlike mortared construction, interlocking bricks can be disassembled and reused. This enables design modifications during construction and supports sustainable building practices through material recovery.
Assembly Techniques
Master these key techniques for successful construction
Horizontal Stacking
Bricks are laid in a running bond pattern with each course offset by half a brick length. The tongue-and-groove profile on each brick creates a secure horizontal connection that resists lateral forces and distributes loads evenly across the wall.
Corner Integration
Special corner units or alternating brick orientations create strong 90-degree connections. The interlocking pattern continues seamlessly around corners, maintaining structural integrity and eliminating weak points at wall intersections.
Vertical Connection
Hollow cores align vertically through multiple courses, allowing rebar insertion and grout filling at strategic intervals. This creates reinforced columns within the wall that provide exceptional resistance to vertical loads and seismic forces.
Precision in Practice
Our assembly methodology combines engineering precision with practical simplicity. Each technique has been refined through extensive field testing to ensure consistent results across diverse construction conditions.
50% Faster Assembly
Compared to traditional masonry construction
Minimal Training Required
Workers can be productive within hours
Zero Mortar Waste
Cleaner job sites and reduced material costs
Get the Right Equipment
Discover the essential tools and materials needed for successful interlocking brick construction.
View Tools & Materials